Accelerating Vaccines with Smart Vessels

Target

Integration of 800L Mobile Vessels

Location

Belgium 

Sector

Life Science 

Duration

5 months

Team

1 Project Manager

2 Engineers

Project Context

A client aimed to integrate two new 800L mobile vessels into its production line for monoclonal antibody-based vaccines. The project required seamless implementation in an active GMP-regulated environment while ensuring equipment standardization and full data integrity. 


RealDev's Mission 

RealDev was entrusted with leading and supervising the integration at multiple levels: 

Infrastructure Preparation

  • Supervision of utility connections, including the installation of a customized Harting socket column 

PLC Programming

  • Development of PLC logic using Siemens TIA Portal, in accordance with the client’s standardization strategy for all vessels 
  • Integration of the new vessels into the central control PLC   


Supervision and Data Collection

  • Implementation of real-time data communication from the new vessels to the central PLC (PLC centralisateur), and then to the IFIX supervisory system 
  • Setup of data historization to ensure compliance with traceability and regulatory standards 

  Retrieval of existing data

  New data upload

Key Challenges

  • Integration within a live production environment without disrupting ongoing operations 

  • Maintaining consistency with the automation and configuration of existing vessels 

  • Ensuring full compliance with GMP and data integrity requirements 







RealDev's Added Value :

  • Methodological project execution that minimized operational impact 


  • In-depth expertise in industrial automation and life sciences 


  • Technical precision ensuring regulatory compliance and system continuity 

Expected Outcomes    

  • A validated, compliant process aligned with GMP and data integrity standards 
  • Seamless equipment integration with minimal impact on production 

Looking to optimize your production processes?   

Whether you need to migrate existing systems, integrate new equipment, or ensure full compliance and validation, RealDev is your trusted partner in industrial automation and life sciences. Contact us today to discuss how we can support your project! 

Contact Us 

Accelerating Vaccines with Smart Vessels
Sarah Pinto 7 juli 2025
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