Project Context
A client aimed to integrate two new 800L mobile vessels into its production line for monoclonal antibody-based vaccines. The project required seamless implementation in an active GMP-regulated environment while ensuring equipment standardization and full data integrity.
RealDev's Mission
RealDev was entrusted with leading and supervising the integration at multiple levels:
Infrastructure Preparation
- Supervision of utility connections, including the installation of a customized Harting socket column
PLC Programming
- Development of PLC logic using Siemens TIA Portal, in accordance with the client’s standardization strategy for all vessels
- Integration of the new vessels into the central control PLC
Supervision and Data Collection
- Implementation of real-time data communication from the new vessels to the central PLC (PLC centralisateur), and then to the IFIX supervisory system
- Setup of data historization to ensure compliance with traceability and regulatory standards
Retrieval of existing data
New data upload
Expected Outcomes
- A validated, compliant process aligned with GMP and data integrity standards
- Seamless equipment integration with minimal impact on production
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